Sunil Kumar Prajapati | Additive Manufacturing | Best Researcher Award
Dr. Sunil Kumar Prajapati, Indian Institute Of TechnologyβMadras, India.
Dr. Sunil Kumar Prajapati π is a passionate researcher in Additive Manufacturing, Tribology, and Materials Science π§ͺ. With a Ph.D. in Mechanical Engineering from IIT Madras ποΈ, he brings expertise in polymer-based 3D printing, sliding bearing applications, and surface characterization π¬. Dr. Prajapati enjoys designing, drawing, and cooking in his leisure time π¨π¨βπ³. Fluent in Hindi and English π£οΈ, he blends theoretical knowledge with hands-on skills across mechanical design and analysis tools π οΈ. His academic journey is complemented by roles in research and teaching, contributing significantly to advanced manufacturing technologies and mechanical system simulations. π
Publication Profiles
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Β Education & ExperienceΒ
π Education:
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ποΈ Ph.D. in Mechanical Engineering (Machine Design) β IIT Madras (2019β2024) β 7.75/10
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π« M.Tech in Mechanical Engineering (Design) β PDPM IIITDM Jabalpur (2014β2016) β 6.5/10
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π« B.E. in Mechanical Engineering β TIT (Excellence), Bhopal | RGPV (2009β2013) β 72.9%
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π 12th (Science with Maths) β Kendriya Vidyalaya, Dhanpuri (2008β2009) β 61.4%
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π 10th (All Subjects) β JNV Amarkantak (2006β2007) β 68.4%
π§βπ« Experience:
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π¬ Junior Research Fellow β PDPM IIITDM Jabalpur (Dec 2017 β Dec 2018)
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π¨βπ« Assistant Professor β Saint Aloysius Institute of Technology, Jabalpur (Mar 2017 β Nov 2017)
Suitability for the Award
Dr. Sunil Kumar Prajapati is an exceptionally driven and innovative researcher whose work in Additive Manufacturing, Tribology, and Mechanical Design exemplifies cutting-edge scientific inquiry with real-world applications. His ongoing doctoral research at IIT Madras, combined with a strong foundation in mechanical engineering and hands-on expertise in advanced materials and testing technologies, positions him as a leading contributor in his field. Dr. Prajapatiβs commitment to academic excellence, impactful publications, and multidisciplinary research experience make him a highly deserving candidate for the Best Researcher Award, recognizing his outstanding contributions to engineering science and technology.
Β Professional Development
Dr. Prajapati has actively pursued professional development through hands-on workshops, GIAN courses, and technical training programs ππ§. He attended an 8-day GIAN course on foam and lattice mechanics at IIT Hyderabad π§©, and received nanofabrication training at IISc Bangalore π§«. He also completed a 2-day workshop on 3D Printing at IIITDM Jabalpur π¨οΈ and industrial training in transformer and gas turbine sections at BHEL Bhopal βοΈ. These engagements enriched his practical skills in MEMS fabrication, 3D printing, and materials analysis, empowering him to merge theory with technology and develop innovative mechanical systems and research methodologies. π
Β Research FocusΒ
Dr. Prajapatiβs research is rooted in the fields of Additive Manufacturing, Tribology, and Advanced Materials π§¬π¨οΈπ’οΈ. His Ph.D. work centers on designing and characterizing polyether ether ketone (PEEK) surfaces for sliding bearing applications π§ͺβοΈ. He specializes in analyzing abrasive and adhesive wear under various conditions, especially in journal bearings. His M.Tech work included mathematical modeling of piezoelectric energy harvesting systems ππ. With a focus on sustainable polymers, mechanical wear behavior, and advanced testing techniques, his interdisciplinary research bridges design, manufacturing, and materials science for real-world engineering applications. ππ
Β Awards & HonorsΒ
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π οΈ Best performer during industrial training at BHEL Bhopal (2012)
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π Selected for Ph.D. program at IIT Madras β Competitive admission (2019)
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π§ͺ Research contributor in multiple institutional projects at IIITDM Jabalpur
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π Conference presentations and paper publications in mechanical engineering research
Publication Top Noted
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Effect of the infill percentage of 3D printed Polyetheretherketone under the dry sliding condition β Journal of Manufacturing Processes, 2024, π§±
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Surface design of 3D-printed polyether ether ketone for abrasive wear resistance β Tribology Transactions, 2024,Β π‘οΈ
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Modeling and numerical characterization of high sensitive microcantilever biosensors with parabolic piezoresistor β Nano, 2018,Β π¬
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Mechanical and surface characterisation of additively manufactured polyetheretherketone for the tribo test β Rapid Prototyping Journal, 2025, Β βοΈ
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Effect of infill orientation on the wear behaviour of 3D printed polyetheretherketone β Journal of Materials Science, 2024, Β π
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Friction Performance of Three-Dimension Printed PEEK for Journal Bearing Application Under Grease Lubrication β Journal of Tribology, 2025, π’οΈ
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Mathematical modelling of stepped beam energy harvesting using EulerβBernoulliβs theory β Advanced Materials Conference Proceedings, 2018,π
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Abrasive Wear Prediction of Three-Dimensional Printed PEEK Using Artificial Neural Network β Journal of Tribology, 2025,Β π€